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Advanced Quality Centre

AQC will be the most trusted industrial training, inspection & testing service provider and consistently will grow global. We aim to produce the most competent engineers through our training methods.

Service, Consultation

India

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Overview

Advanced Quality Centre is an ISO 9001:2015 certified center; we provide world-class training & certifications for Non-Destructive Testing, Welding Inspections, Painting Inspections, safety training & Industrial testing services; the training is provided by engineers experienced in global industries for more than a decade,

We are teamed with experienced engineers to make quality audits & provide ISO Certifications,

We provide mechanical testing services such as  Chemical  Analysis, Tensile, Micro, Macro, Impact & hardness tests.

We do third painting inspections and train company employees to do painting inspections.

Highlights

  • World-class training facilities & quite an ambiance classrooms.
  • Students are trained by the most experienced industry experts, worked in countries
  • ISO Certified Company
  • 100% job guidance for a lifetime
  • Our team is guided by Metallurgists mastered from IIT, Mumbai & Delhi.
  • Our safety officers have experienced different projects such as metro rail, Oil, Gas Extraction & refineries.

QUALITY POLICY

AQC Pledged to

  • Provide timely, reliable, cost-efficient & quality testing, inspection & training services.
  • To fulfill all the requirements of the referencing quality standards
  • Deliver 100 % technical data & assure competency in trainees during training
Products & Services
Sales

Ultrasonic Flaw Detector & Accessories

Magnetic Particle Testing Machine

Consumables & Accessories

  • MPI: white contrast paint- Aerosol cans
  • MPI: Black or colored particle
  • MPI: Carrier Oil
  • Fluorescent MPI: Particle
  • Penetrant Testing : Penetrant – Aerosol spray cans, litre cans or barrels
  • Penetrant Testing : Developer – Aerosol spary cans, litre cans or barrels
  • Penetrant Testing : Cleaner –Aerosol spray cans, litre cans or barrels
  • UV Lamps: Incandescent or LED
  • Field Indicators: Pie gauge, Strips, Ketos ring, Gauss meter
  • LUX Meter/ UV light Intensity meter
  • Centrifugal tube for Visible or Fluorescent particle
  • Bridge-cam weld gauge
  • Taper gauge
  • Infrared thermometer
  • Painting inspection: Bristle Patch kit
  • Painting inspection: Dust level Kit
  • Painting inspection: Wet Film Thickness Gauge
  • Painting inspection: Dry Film Thickness Gauge
  • Painting inspection: Holiday Tester (low voltage/ high voltage)
  • Painting inspection: Sling Psychrometer
  • Painting inspection: Press ‘O’ Film
  • Painting inspection: Snap Gauge
Non Destructive Testing(NDT) Services

Welder Qualification & Welding Procedure Specification (WPS)

Where you have a requirement for independent verification that welding has been performed to the required specification. Our welding professional provide welder qualifications and procedure qualification.


Ultrasonic Testing (UT)

Ultrasonic testing is a form of non-destructive testing that is typically used to detect volumetric flaws, material integrity and component thickness.

This common form of ultrasonic testing is used to carry out inspection on castings, forgings, welded components and composite structures in all industry sectors.

The method can be performed on all types of materials and its applications include:

  • Flaw detection such as inclusions, cracks and porosity – particularly for small flaws or flaws situated deep within a part
  • Determining the thickness of test objects, particularly in erosion or corrosion monitoring
  • Assessment of bond integrity

The benefits of this method include quick accurate inspection and portable operation.

AQC uses advanced ultrasonic equipment and we can inspect customers’ components and structures to industry codes, standards or customer specifications, ensuring that your components and structures meet the highest standards for safety and reliability.  We offer both laboratory and on-site manual ultrasonic testing.

The technique uses a pluser/receiver unit to power an ultrasonic transducer. The transducer is placed into contact with the tested object and pulsed sound waves are generated into the object. The reflected waves are received by the transducer and the signals are shown on the display unit. Skilled interpretation of the signals will indicate if there are any flaws or imperfections.


Ultrasonic Thickness Testing (UTT)

Applied Technical Services offers ultrasonic thickness testing (UTT) to determine material thickness and to measure the thickness of coatings and/or linings. Our technicians have been trained to calibrate the UTT gauges based on materials.

Our certified staff of NDT technicians provide quality inspection services for a broad range of industry sectors throughout the US and abroad. Ultrasonic thickness testing (UTT) services are offered in our laboratories, field locations and/or on customer premises.


Radiography Testing – Gamma radiography IR-192, CO-60 (RT)

Radiographic testing is one of the most widely used techniques of volumetric non-destructive testing and is often used to reveal internal, surface and sub-surface irregularities.

Radiographic testing is widely used in a variety of industry sectors including aerospace, power generation, construction, petroleum, chemical and automotive, and for all types of components and parts. The technique is commonly used on welded parts, castings, forgings, composites and is also used for corrosion mapping and the measurement of wall thickness.


Digital Radiography Testing- X ray (DRT)

Digital radiography is becoming more widely used for detecting defects, cracks, corrosion, erosion and loss of wall thickness.

Digital radiography is used in all industry sectors and, in particular, for assessing piping, pressure vessels and valves. The technique can detect discontinuities in a range of materials including aluminium, steel, plastics and composites.

The method is similar to conventional radiography, but images are not captured on film. Instead, images are captured using either  flat panel detectors or phosphor-coated imaging plates. AQC uses two types of digital radiography:

  •  Computed Radiography (CR): Uses reusable phosphor-coated imaging plates to capture images.
  •  Digital Radiography (DR): Uses flat panel detectors to capture images.

Digital radiography has several important benefits as images can be enhanced and magnified for viewing and interpretation of findings.


Magnetic Particle Inspection (MPI)

Magnetic Particle Inspection (MPI) is a non-destructive testing method that can detect surface and subsurface flaws in ferromagnetic materials.

Magnetic particle inspection is often carried out to help determine an item’s fitness for use or conformity. This quick and relatively easy to apply technique is widely used in all industry sectors including aerospace, automotive, petrochemical, structural steel,and power generation to inspect a variety of products and equipment such as engine, suspension and braking system components, castings, forgings and weldments. Magnetic particle inspection is often carried out to help determine an item’s fitness for use or conformity.

Our techniques for magnetic particle inspection include:

  • Bench (Direct current/Head shot/Central Conductor/AC/HWDC)
  • Permanent magnetic
  • Yoke (AC/HWDC)
  • Ring bench
  • Coil/cable wrap technique
  • Prod technique

The technique works by inducing a magnetic field in the component tested. If a surface or near-surface flaw is present, the magnetic flux is distorted and ‘leaks’ around the flaw. By dusting the surface of the tested item with fine magnetic particles such as ferrous iron filings, (applied either dry or suspended in liquid), the particles will be attracted to the area of the flux leakage creating a visible indication of the defect. The indication can be evaluated by the operator to determine what it is, what may have caused it, and what action should be taken, if any.


Liquid Penetrant Inspection (LPI)

Liquid Penetrant Inspection (LPI) is widely used to detect surface breaking flaws.

Liquid penetrant inspection (LPI), is a cost-effective method used to locate surface breaking flaws such as cracks, porosity, laps, seams and other surface discontinuities. Dye penetrant inspection can be applied to both ferrous and non-ferrous materials and all non-porous materials (metals, plastics or ceramics).

It is commonly used to detect defects in castings, forgings and weldments. AQC works with all industry sectors including aerospace, power generation, petrochemical and oil and gas, and we can provide dye penetrant inspection on-site at our customer’s premises or at our accredited laboratories.

Painting Inspections

  • Humidity & Dew Point temperature check
  • Salt contamination check
  • Dust level check
  • Surface Roughness recording
  • Wet film thickness check
  • Dry film thickness check
  • Cross hatch test, adhesion testing
  • Visual Inspection
  • Pull– off adhesion test
  • Cross hatch test
  • Holiday test & visual
  • Paint applicator assessment & Procedure qualification


Project Expediting

Expediting is a real-time task, which often demands pro-active responses to situations as they occur. In many cases it’s impossible to be on-site with every supplier around the world, so there is a need for trusted local expeditors with in-depth knowledge of procurement, production and delivery processes.

Large-scale projects and the supply of critical goods and equipment can involve complex international supply chains, with items procured from suppliers in multiple countries. Late delivery from any one supplier can have an impact on the whole chain, preventing projects from being completed on time and on budget. Expediting means taking any action necessary to ensure that deliveries are made on time and to specification.

Mechanical Testing Services

Positive Material Identification (PMI)

A rapid, non-destructive method, positive material identification is performed on a wide range of components and assets, and provides a semi-quantitative chemical analysis. It is used for both material verification and identification. We provide best Mechanical Testing Services.

The method is utilised for quality control and safety compliance, and is an integral part of both production and asset integrity management across many industries including oil and gas, power, chemical, pharmaceutical, nuclear, aerospace and fabrication.

Positive material identification can prevent potential product failure in manufacturing. At oil and gas, power generation and pharmaceutical plants, pre-service and in-service inspection of critical components and welds with PMI can prevent breakdown and its costly consequences.

Positive material identification (PMI) Can:

  • Ensure products/components have been manufactured using the correct alloy
  • Find potentially mixed-up alloys
  • Identify if the wrong material has been used
  • Ensure material conforms to the correct standard and specification (both customer and industry)
  • Ensure welded components have used the correct filler material

Positive material identification is performed using either of the two techniques below:

  • X-ray Fluorescence (XRF) analyser: This is the most common method and the portability of the hand-held equipment allows AQC to perform PMI on-site at our customers’ premises. The device scans the metal material and identifies its key elements. However, it cannot detect carbon and some lighter elements and is not suitable for identification of pure carbon steel materials.
  • Optical Emission Spectroscopy (OES): This method can detect almost all types of elements including carbon and lighter elements and carbon steel. Although not as portable as XRF analysers, the equipment can be transported to sites and used at high elevations with proper lifting arrangements.


Chemical Analysis – Spectrometer

Expert chemical testing and analysis services including composition analysis, trace contamination detection, metals testing, identification of unknowns and regulatory testing

Chemical testing and analysis is vital for regulatory compliance and to understand the quality and composition of chemical substances and materials that are used in products, industrial processes and manufacturing. Specialist industry knowledge, and expertise in applying the most relevant methodology are the keys to successful chemical testing. Advanced analytical instrumentation or a combination of techniques is necessary to solve problems or determine composition.

We provide advanced research and testing expertise, and operate under ISO 17025, Good Laboratory Practice (GLP), Good Manufacturing Practice (cGMP) and other recognized industry standards. We perform testing protocols according to standard methodologies (ISO, EN, BS, ASTM, DIN, etc.) and are experts in developing tailored analytical methods and performing method validation for specific testing applications.


Compression Testing

A compression test determines the behavior of materials under a crushing load. The specimen is compressed and deformation at various loads is recorded. Compressive stress and strain are calculated. The resulting stress-strain diagram provides information on elastic limit, proportional limit, yield point, yield strength and compressive strength.

Compression Testing:

  • Compression of Composites ASTM D3410, ISO 14126
  • Combined Loading Compression (CLC) of Composites ASTM D6641
  • Compression of Plastics ASTM D695, ISO 604
  • Compression of Unidirectional Composites using Sandwich Beam ASTM D5467
  • Compression Set of Elastomers ASTM D395, ISO 815
  • Hydraulic Composites Compression Fixture (HCCF)
  • Compression of Matrix Laminates ASTM D6742
  • Open Hole Compression ASTM D6484
  • Compressive Strength of Damaged Plates (CAI) ASTM D7137
  • Compression of Sandwich Core Materials ASTM C365
  • Compression of Rigid Cellular Plastics ASTM D1621, ISO 844


Tensile Testing (along with hot tensile & elongation)

State-of-the-art tensile properties data generation for reinforced composites materials including tensile strength, tensile modulus and Poisson's ratio using align-pro, strain gages or extensometers performed at ambient, high or low temperatures with or without moisture conditioning.

ASTM D3039 tensile testing is used to measure the force required to break a polymer composite specimen and the extent to which the specimen stretches or elongates to that breaking point. Tensile tests produce a stress-strain diagram, which is used to determine tensile modulus. The data is often used to specify a material, to design parts to withstand application force and as a quality control check of materials. Since the physical properties of many materials can vary depending on ambient temperature, it is sometimes appropriate to test materials at temperatures that simulate the intended end use environment.


Bend Test

Universal Testing Machine with capacity up to 100kN is used to do tensile, compression & bend tests on materials, welded plates and pipes, the machine is equipped with a furnace for elevated temperature tests and extensometer to record the change in gauge lengths.


Micro Analysis

Micro examination is done under Microscopic to assess the grain structure of materials, also identifies any inclusions.


Macro Analysis

Macro-etch examination is done on weld fusion areas to check complete fusion and inclusions.


Impact Testing

Impact Testing machine is used to find the toughness of material and weld specimens, facilities are available to carry out low-temperature Impact Tests


Hardness Tests

Brinells Vickers or Rockwell hardness values can be found on materials, also portable hardness machines are available to check hardness values on-sight


Failure Analysis

AQC's failure analysis and investigation services identify the root causes of failures to improve future performance and solve problems.

Failure analysis and investigation can determine the root cause of failure should your product, component or asset fail or not perform as expected. The findings provide you with the insight to solve the problem, take remedial action and prevent recurrence.

At AQC, our scientists, technicians, engineers and inspectors are highly experienced and are experts in fields such as automotive technology, mechanical and electrical engineering, material science (metallurgy and polymers), chemicals, non destructive testing and industrial forensics.

Our services range from conducting analyses on failed engineering components and resolving failure issues for medical devices to investigating the causes of boiler tube failure in power plants, explosions and water losses.

We discover why materials and polymers fail and troubleshoot contamination issues. Our failure investigation services can be used to help improve product quality for consumer and retail goods if a product fails or does not perform as expected.


Paint Adhesion Tests


Holiday Tests


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