The Pipe Metallurgical Company (TMK) has developed a virtual reality (VR) simulator designed to train and certify non-destructive testing (NDT) specialists in manual quality control of pipe products and coatings using the ultrasonic thickness testing method. The project has completed pilot testing at several TMK enterprises and is being implemented under the supervision of TMK2U Corporate University, TMK++ and the TMK Accelerator.
The VR simulator incorporates operational algorithms for six of the most commonly used ultrasonic thickness gauges deployed across TMK facilities. These non-destructive testing instruments are used to measure the wall thickness of finished pipe products. The simulator allows trainees to select specific inspection tools and test objects, offering a realistic and configurable NDT training environment.
The software platform supports three operating modes—training, testing and examination—enabling comprehensive skill development and competency assessment. Through the use of VR headsets, trainees are immersed in production-like conditions that closely replicate real manufacturing environments. This allows users to practice correct equipment configuration and identify areas of insufficient wall thickness in pipes, bends and split tees using ultrasonic testing techniques.
A key innovation of the simulator is its voice-enabled measurement input, introduced for the first time in this type of NDT training equipment. This feature enhances realism and aligns closely with on-site inspection workflows. Designed as a universal training solution, the simulator is ready for replication across all TMK enterprises.
The simulator was developed by a multidisciplinary team comprising specialists from TMK’s IT division (TMK++), TMK2U Corporate University, TMK’s Scientific and Technical Center, the company’s quality unit, and a partner company that graduated from TMK’s corporate Accelerator. During development, the team created a standardized virtual production workshop, defined detailed technical specifications, and developed operational scenarios tailored to ultrasonic non-destructive testing.
"TMK is actively implementing digital and VR technologies in all areas of its business. The new simulator will reduce the preparation time for employees to work in real production, while maintaining the quality of training, effectively assessing their competencies and optimizing the certification process. Such solutions are especially important because the company employs young professionals who have grown up in a digital environment and are accustomed to interactive formats. We are developing training tools in such a way that they match their information perception model," said Elena Pozolotina, TMK's Deputy General Director for Personnel Management.
The newly launched platform marks the tenth simulator developed by TMK for workforce training. Similar simulation tools are already used within the company to train and validate professional skills in pipe rolling workshops. With the introduction of VR-based ultrasonic NDT training, TMK continues to advance digital transformation in quality assurance, strengthening inspection reliability and workforce readiness across its manufacturing operations.
