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TST Flaw Detection Technology Co., LTD (TST)

TST provides Professional and Customized Wire Rope Inspection Equipment and Predictive Maintenance Solutions.

Product, Service

China

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Overview

TST Flaw Detection Technology Co., LTD (TST) incorporated in 2010 is specialized in designing, manufacturing and marketing the flaw detection testers for wire ropes and steel cord conveyor belts. TST's mission is to continually develop flaw detection solutions for the safest wire rope operation and the most cost-efficient business outcome for wire rope and steel cord conveyor belt users. With years of experience in the fields, TST realizes that the company's responsibility is not just a technical answer to safety inspection but a comprehensive business solution with full regards of people and environment, which means that our tester must firstly be the keeper of the safe wire rope operations, furthermore our solution should be the enhancer for the business achievements and prosperity.

More Than Safer

TST is committed to provide our customers with not only solutions for the safety management of wire ropes and steel cord conveyor belts, but also knowhow packages to enhance production efficiency and cost management for sustainable business achievements.

Products & Services
TST Portable Wire Rope Tester

 INTRODUCTION

TST Portable Wire Rope Tester is developed on basis of magnetic inductive sensing technology and MFL (magnetic flux leakage) wire rope inspection technique. The system can be applied for the portable inspection of steel wire ropes and steel pipes for the physical damages or material deteriorations such as broken wire, abrasion, structure deformation, corrosion, fatigue and etc. The tester is used for inspection of wire ropes on mine hoisters, cranes, elevators, cableways, power grids, suspended bridges, drilling platforms, etc.

BENEFITS & FEATURES

▪Expected prolong of wire rope service life
▪Expected reduction in wire rope usage
▪Expected reduction in maintenance downtime
▪Compliance to Industrial Standards


PERFORMANCE


Portable Inspection - The inspection method is portable and mobile so that the tasks of multiple targets can be implemented fast and easy.

Large Inspection Range - TST portable series can inspect wire ropes with diameter from 0 mm to 130 mm.

Qualitative & Quantitative Inspection - The tester is able to inspect the wire rope and determine the detect types, such as Local Fault (LF) or Loss of Metallic Area (LMA). Moreover, the tester can inspect the respective detect values and severity with respect to the % loss of cross sectional metallic area and output in the statistical table with % values and positions.

High Accuracy - With the advanced sensor technology, the tester is able to detect the defects with high repeatability and accuracy.

High Speed Inspection - The optimized sensor of the inspection tester is able to pick up signals at a high speed of 5m/s, which greatly increased the efficiency.

User-friendly - TST portablewire rope tester is integrated with intelligent data analysis and processing algorithm on auser-friendly operating interface to provide an unmatchable inspection experience and solution.

TST Online Wire Rope Tester

INTRDUCTION

TST Online Wire Rope Tester is developed on basis of magnetic inductive sensing technology and MFL (magnetic flux leakage) wire rope inspection technique. The system canbe applied for the online inspection of steel wire ropes for the physical damages or material deteriorations such as broken wire, abrasion, structure deformation, corrosion, fatigue and etc.

TST Online Wire Rope Tester can be customized for comprehensive adaption in different working sites, and the inspection records are generated and stored in the console unit to continuously track the wire rope health status and deterioration process. The whole inspection process is computer assisted and complex inspection procedures are automatically implemented by the tester which makes the operation highly efficient and user friendly.

The tester is used for inspection of wire ropes on mine hoisters, cranes, elevators, cableways, etc.


BENEFITS & FEATURES

▪Efficiency and effectiveness in wire rope monit
oring
▪Expected prolong of wire rope service life
▪Expected reduction in wire rope usage
▪Reduction in maintenance downtime
▪Reduction in maintenance related labor cost
▪Reduction in operation costs and complexity
▪Reduction in manmade errors and inspection uncertainty
▪Enhancement in wire rope related decision making process

PERFORMANCE



▪Qualitative & Quantitative Inspection - The tester is able to inspect the wire rope and determine the detect types, such as Local Fault (LF) or Loss of Metallic Area (LMA). Moreover, the tester can inspect the respective detect values and severity with respect to the % loss of cross sectional metallic area and output in the statistical table with % values and positions.

Automation - TST Wire Rope Online Tester is designed to make automatic monitoring, inspection, alarming and reporting for operating wire ropes 24/7. Alarms and key event report can be sent to supervisors in real time with SMS/email under unmanned condition.

Customization - Sensor head are customized and designed to adapt for specific applications/working scenarios to cover the desired inspection range.
Reporting and evaluation function can be customized to adapt for specific practice and criteria of clients for wire rope management.

Remote/Cloud Service and Diagnosis - TST can provide service from remote or cloud-based to form a comprehensive support and solution package to further advance the practice for clients.

TST Steel Cord Conveyor Belt Tester (Mobile)

INTRODUCTION

TST Steel Cord Conveyor Belt Tester (Mobile) is used for mobile online monitoring and inspection of operating steel cord conveyor belts for cord damages/deformation/deterioration and splice damages/shift without interrupting the production. A mobile system is particular suitable for inspection companies to implement 3rd party inspection service for belts or clients with multiple short-length belts in a conveying system. The mobile system can be easily and fast deployed for tasks on multiple targets. Inspection report and cord/splice track records with detailed belt cord information marking the position and defect severity/deterioration process are generated in both diagram and statistical table formats. Applications of belt online inspection include bulk material handling in open-pit/underground mining, cement and port industries.

BENEFITS & FEATURES

▪Fast and mobile inspection
▪Improvement in efficiency, effectiveness and safety of belt operation
▪Reduction in waste and over usage belt.
▪Reduction in maintenance downtime
▪Reduction in splicing costs
▪Reduction in vulcanizing costs
▪Reduction in belt maintenance related labor costs
▪Reduction in unplanned shutdowns
▪Reduction of manmade errors and inspection uncertainty
▪Enhancement in belt related decision making process


PERFORMANCE

▪Multi-Task Mobile Inspection - The mobile system can be deployed for multiple inspection targets on different tasks with simple installation and uninstallation process.


▪Qualitative & Quantitative Inspection - The tester is able to inspect the cord and splice defects and determine the detect types, such as broken cord, broken wire, splice shift etc. Moreover, the tester can gauge the respective detect values and severity with respect to number of cord damages and scale of splice shifts and the positions of such defects.

▪Automation - TST Steel Cord Conveyor Belt Tester (Online) is designed to make automatic monitoring, inspection, alarming and reporting for operating conveyor belts in 24/7. Alarms and key event report can be sent to supervisors in real time with SMS/email under unmanned condition.

▪Customization - Sensor head are customized and designed to adapt for specific applications/working scenarios to cover the whole belt length and width.
Reporting and evaluation function can be customized to adapt for specific practice and criteria of clients for belt management.

▪Advice on Belt Maintenance - The online belt tester can give accurate and reliable inspection results on the damage status and deterioration process of belt so that engineers can make well-informed decisions on when/where to change/resplice the belts to achieve most balanced cost effective results. By applying this TST solution, clients should expect enormous savings in material handling operations related to steel cord belts.

▪Remote/Cloud Service and Diagnosis - TST can provide service from remote or cloud-based to form a comprehensive support and solution package to further advance the practice for clients.

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