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NDT CCS

NDT Corrosion Control Services Co. (NDTCCS) was established in 1975 by well-known group Abdullah Al Shuwayer

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Saudi Arabia

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Overview

NDT Corrosion Control Services Co. (NDTCCS) was established in 1975 by the well-known group Abdullah Al Shuwayer, with a Head Office in Dammam, Kingdom of Saudi Arabia with branches in other GCC countries, UAE, Kuwait, Bahrain, and Oman. In June 2015 The major share of NDTCCS has been acquired by Investcorp, a leading financial GCC institution as part of a strategic partnership between Abdullah Al Shuwayer group and Investcorp. In February 2017 NDT CCS acquired a major percentage share of Hi-Tech Inspection Services, a company engaged mainly in the provision of Conventional and Advanced NDT Services as well as Inspection Services, headquarters in the Sultanate of Oman. In February 2019 NDT CCS acquired International Inspection Centre Co W.L.L is a multifaceted, professionally staffed Kuwaiti Company serving the engineering, Inspection, NDT, and Laboratory testing.

NDTCCS is fully committed to realizing its customer’s requirements as per its Quality Management System ISO 9001:2015, Environmental Management System ISO 14001:2015, and Occupational Health & Safety Management System ISO 45001:2018. NDTCCS has successfully completed several projects and contracts for vast numbers of satisfied customers.

Our mission is to aim to be the preferred global service provider of non-destructive testing and corrosion control services by achieving the highest level of satisfaction& confidence from customers and by producing quality jobs at competitive costs in a timely manner.

Our Advanced NDT services include Phased Array UT, TOFD, IRIS, ECT, RFET, MFL, TIR, Borescope Inspection, Remote Video Crawler, AUT pipe line zonal examination, AUT Corrosion mapping, Eddy Current Surface Inspection, Eddy Current Array for Surface and Tube Inspection, Acoustic emission testing, EMAT, LRUT, SRUT, High-temperature PAUT, High-temperature Automated Corrosion Mapping, HTHA & MIC Detection and Sizing & GRP/FRP Inspection.

Our Upstream inspection includes Lifting Equipment Inspection services, and OCTG services which include EMI, advanced UT (PAUT, EMAT), MT, UT, PMI, and other advanced NDT services as stated above.

Our conventional NDT services include a complete range of RT, Crawler X-Ray, Film Digitization Services, UT, MT, PT, PMI, Heat Treatment, Ferrite Content measurement, Hardness Testing, and Vacuum Box testing.

Our Cathodic Protection Services include Design and Consultancy Services, Installation services, Specialist Pipeline Surveys, CP for Steel in Concrete, Material Supply, and Maintenance services.

Our in-house Mechanical Testing Laboratory is accredited by ISO 17025 which includes Hardness Testing, Impact Testing, Bend Testing, Fillet Weld test, Nick Break Test, Welder Qualification, and Procedure Qualification Services. Our laboratory services also cover chemical testing like Wet analysis, Water analysis, Spectrum Analysis, corrosion analysis, and metallography services such as In-situ Metallography, Replica tests.

Our Plant Integrity Inspection includes Micro, Macro examination, Fitness for Service (FFS) Remaining Life Assessment (RLA) Studies, and Risk Based Inspection Services (RBI)

We also provide Rope Access Services, Third party Inspection, Vendor Inspection, and Certification Services.

We provide specialized ANDT Solutions through our partners, who are pioneers in their respective fields. Through such partnerships, we offer Acoustic Emission Services for tank inspection, LEOSCAN (Laser Eddy Current Outside Scanning) service for Reformer Tube Inspection services, and Gamma scan services for tower tray and blockage verification.

We are also supporting the growing demands of Technical Manpower requirements to our customers. We have a pool of highly skilled NDT, API, Welding, Electrical, Civil, Mechanical, and QA/QC Inspectors/Engineers/Technicians. According to the needs, we can supply on a short-term or long-term basis.

We offer our services all over the GCC with a manpower strength of around Three Thousand plus (3,000+) technicians & inspectors. We have our Head Office located at Dammam in Saudi Arabia and other branches and subsidiaries in UAE, Bahrain, Kuwait, and Oman.

Quality Policy

NDT Corrosion Control Services Company (NDT CCS) provides Quality Specialized Services in the field of Non-Destructive Testing, Destructive Testing, Metallurgical, and Corrosion Control Services to its customers in the region.

The company is fully committed to realizing its customer’s requirements according to its Quality Management System (ISO 9001:2015 & ISO/IEC 17025:2005) and its Continual Improvement Foundations.

The Management Policy is to:

  • Ensure that creative solutions, Quality Services at Competitive pricing, and fulfillment of Customer Requirements will enable us to achieve Customer satisfaction.
  • Continually aim to go above and beyond the call of duty to its customers.
  • Continuously monitor the performance and evaluate the improvement of our services setting milestones, complying with all applicable legal and statutory requirements.
  • Continually improve the effectiveness of the Quality Management System by keeping into consideration the context of the organization, interested parties, and mitigation of risks.
  • We are committed to conducting the test and related services in accordance with the established methods and customers’ requirements
  • We shall ensure integrity, impartiality, and faithfulness in all the tests/services rendered to our clients
  • Top management is committed to impartiality in all Testing/ Inspection activities and believes that the importance of impartiality in carrying out its verification, validation, and certification activities. It is our policy to actively manage conflicts of interest through an Impartiality Management process.

The Quality Policy has the full support of the Management and has been communicated to and implemented throughout the organization.

Health & Safety Policy

NDTCCS maintains an HSE IMS to improve its Health & Safety management OHSAS 45001:2018 and, ultimately, to reduce the Risks and Hazards associated with its operations, activities, products, and services. Within our Health and Safety framework, we are committed to:

  • It is the policy of NDT Corrosion Control Services, Kingdom of Saudi Arabia to carry out its activity of Non-Destructive Testing, Heat Treatment in a manner that minimizes HSE risks to Projects Personnel, General Public, Plant, Equipment & Environment in accordance with legal requirements and its rules and regulations and other requirements.
  • Above HSE objectives will be achieved through active participation, effective management, procurement of quality material, and adequate training per responsibilities assigned to all our employees as mentioned in our HSE IMS manual. We shall continuously try to improve our performance to meet the changing HSE objectives
  • In addition to our own commitment to HSE objectives, as a sub-contractor offering specialist services and due to the very small size of our operations when compared to main activities such as construction or maintenance activity, most of our HSE requirements are met by our clients. However, we shall closely coordinate with our clients on HSE matters to meet the requirements;
  • Identify hazardous materials, processes, and products that cause or may cause harm, and will implement measures to avoid, reduce or control risks where technically and economically viable;
  • To achieve and maintain compliance, we will develop and maintain HSE IMS for identifying relevant requirements and for monitoring the performance of related activities; and
  • Continually enhance and improve the HSE IMS to ensure that it is appropriate and effective for helping us to achieve our Health & Safety goals.
  • Consultation and participation of workers in regular activities and providing resources.

 Environmental Policy

NDTCCS maintains an HSE IMS to improve its Environmental management and, ultimately, to reduce the impacts associated with our operations, activities, products, and services. Within our Environmental framework, we are committed to:

  • Continually improving the business in terms of environmental performance;
  • Managing the business in line with ISO14001:2015, the standard for an Environmental Management System, documenting and maintaining the system;
  • Integrating the environmental and health & safety management systems;
  • Promoting environmental awareness amongst employees, suppliers, and customers;
  • Preventing Pollution;
  • Identify materials, processes, and products that cause or may cause harm, to the environment and will implement measures to avoid, reduce or control those impacts where technically and economically viable.
  • Comply with environmental legal requirements, applicable Environmental laws, regulations, codes of practice, and other requirements to which we subscribe.
  • To achieve and maintain compliance, we will develop and maintain an Environmental management system for identifying relevant requirements and for monitoring the performance of related activities; and
  • Continually enhance and improve the Environmental Management System to ensure that it is appropriate and effective for helping us to achieve our Environmental goals.
Products & Services
EDDY CURRENT INSPECTION (ECT)

INTRODUCTION & BASIC INFORMATION

Eddy currents are created through a process called electromagnetic induction. When alternating current is applied to the conductor, such as copper wire, a magnetic field develops in and around the conductor. This magnetic field expands as the alternating current rises to maximum and collapses as the current is reduced to zero. If another electrical conductor is brought into close proximity with this changing magnetic field, current will be induced in this second conductor. Eddy currents are induced electrical currents that flow in a circular path. They get their name from Eddies, which are formed when a liquid or gas flows in a circular path around obstacles when conditions are right.

ID probes, which are also referred to as Bobbin probes or feed-through probes, are inserted into hollow products, such as pipes, to inspect from the inside out. ID probes have housing that keeps the probe centered in the product and the orientation of the coil(s) somewhat constant relative to the test surface. The coils are most commonly wound around the circumference of the probe so that the probe inspects an area around the entire circumference of the test object in one go.

MAGNETIC PARTICLE TESTING [MT]

INTRODUCTION & BASIC PRINCIPLE

When magnetism applied through ferromagnetic materials by using electrically or by using permanent magnet, magnetic poles of leakage field will occur at discontinuities. Magnetic powders applied throughout the object to see such leakage field as discontinuity indication.


APPLICATION

Magnetic particle testing is a relatively simple test method that can be applied to finished articles, billets, hot rolled bars, castings, and forgings. It can also be used to check that the processing operations such as heat treat, machining, and grinding did not uncover or cause discontinuities. Magnetic particle consists of magnetization of the article, application of the particles, and interpretation of the patterns formed by the particles as they are attracted by magnetic leakage fields.

ADVANTAGES

Magnetic Particle Testing is one of most economical method to find out surface cracks in ferromagnetic materials. It is portable and easy for application.

LIMITATION

It is limited application to only on ferromagnetic materials. Further it is limited to disclosing only those discontinues that are at or near the surface.

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