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Fill GmbH

Fill is the leading innovator in tailor-made complete solutions in the digital and real world in the AUTOMOTIVE, AEROSPACE, SPORT, ENERGY, and TIMBER & CONSTRUCTION business sectors.

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Overview

WELCOME TO THE FUTURE

If you are seeking the best solution, shape your future with Fill.

Successful companies have followed this maxim since 1966. This has what has turned Fill into a worldwide leading mechanical engineering and plant construction company in the course of its dynamic development.

“Recognition of synergies in very different production branches and putting these to the best use is our strength.” Andreas Fill

Since 2016 Fill has a new vision: Wir sind 1! We are one!

This vision expresses not only our ambitions and the will to hold the leading position in all fields; it also stands for the community implying employees, partners, customers, and friends as well as for cross-border tolerance and acceptance.

Products & Services
INSPECTION / PLANT INSPECTION

PLANT STATUS AT A GLANCE

The Fill Service Team will be happy to assist you with preventive maintenance. In the course of the maintenance recording, we carry out a professional actual or condition analysis of your machines and systems. On the basis of checklists, the required maintenance and spare parts requirements are determined. The inspection report provides you with an overview of the recommended maintenance measures.

Features

  • Overall optical inspection
  • Recording of the overall condition of the plant
  • Inspection report: List of recommended maintenance measures and spare parts
  • Identification of risks and potentials during the operation of the plant with regard to machine settings, operation, maintenance and cleaning of the system
  • Preparation of quotations for preventive maintenance and required spare parts
ULTRASONIC INSPECTION DUAL ROBOT

THE ULTIMATE ROBOT-BASED UT TEST FACILITY

Precision dual robot test system for fast composite testing. The robots are fully integrated into the Siemens CNC controller environment of the Sinumerik 840D sl. With the increase in accuracy via encoders installed on the output side and extended laser calibration, the system guarantees the best results even at the maximum test speed of 2,000 mm/s.

YOUR BENEFITS

  • Stäubli TX200L Robot Kinematics IP67/65
  • Precise X-axes for wet operation
  • Standard Sinumerik 840D sl CNC System
  • TCP online calibration to increase precision
  • Product-specific test room thanks to modular design
  • Easy programming of 2D component contours
  • Offline programming system for complex 3D components
  • Integrated collision protection
  • Active tools for components with narrow radii
  • Synchronized or separate operation in 3 work areas

THE PRINCIPLE

Two electronically coupled CNC-controlled Stäubli robots move the probes on a 3D path calculated by a postprocessor.

The components are tested in through-beam technology or phased array contact technology.

Interfaces to well-known CAD systems (CATIAV5, STEP, IGES) allow the time- and cost-saving creation of complex test programs.

ULTRASONIC INSPECTION 3D DUAL TOWER

THE LINEAR ULTRASONIC TESTING SYSTEM

The ultrasonic technology you have chosen for series testing of composite components is guided exactly to the component point to be tested by Fill's linear kinematics. The stable design ensures a repeatable inspection process and a high inspection speed. The high-speed NC interface reduces test time by up to 40% by minimizing index times.

YOUR BENEFITS

  • High test performance
  • High positioning accuracy
  • Laser Calibrated Geometry Compensation
  • High accessibility due to slim design of the test mechanism
  • Product-specific test room due to modular design
  • Corrosion resistance - suitable for osmosis process water
  • Collision protection integrated in the manipulator
  • Automatic flow rate control
  • Optional ballistic water jet compensation

THE PRINCIPLE

Two electronically coupled, NC-controlled axis modules move the probes on a 3D path provided by a postprocessor.

Interfaces to common CAD systems enable a time-saving and cost-effective creation of the test programs.

The integrated collision protection protects the probes as well as the component in the event of a collision.

The test results can be output and evaluated via defined interfaces and formats.


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