Apex Inspections, Inc.

Apex Inspection Inc. is thrilled to share the news that Apex Inspections, Inc. has acquired NDT Consulting Group Inc. (NDT-CGI), a leading provider of NDT training services.

Established in 1997, this veteran-owned and operated organization is committed to providing a comprehensive range of non-destructive testing training services.

Apex Inspection Inc.'s highly skilled and professionally trained instructors are certified as Level III/3 per ASNT and/or NAS410 standards in various NDT methods. These credentials, and their years of experience, equip them to undertake projects in the aerospace, petrochemical, nuclear, and structural NDT sectors, among others.

NDT-CGI offers a robust suite of solutions to establish and enhance your NDT capabilities. Their portfolio includes comprehensive on-site training, personnel qualification and certification, procedural documentation, technique data sheets, auditing services, program management, and more! They pride themselves in their ability to tailor their services to your needs and to deliver them on-site, anywhere in the world.

Apex Inspection Inc. training courses are derived from, and in compliance with, ANSI/ASNT CP-105: Training Outlines for Qualification of Nondestructive Personnel and ISO 25107: Non-Destructive Testing — Guidelines for NDT Training Syllabi.

Apex Inspection Inc. takes pride in maintaining long-standing relationships with its clients and ensuring our NDT programs operate ethically, efficiently, and effectively.

APEX's nondestructive eddy current testing equipment and solutions will meet the critical requirements of your unique application and deliver productivity, quality, and safety.

How ET Works

General eddy current applications can be further subdivided into applications involving the measurement of physical property differences, such as flaws and thickness; applications involving the measurement of parameters relating more to conductivity, such as hardness, or applications involving the permeability changes in ferromagnetic parts. These are not clear-cut subdivisions because the physical parameters also affect coil impedance and material conductivity. Heat treatment also affects conductivity in non-ferromagnetic parts and permeability in ferromagnetic parts.

• Current Inspection Projects
• Boeing 757 Engine Pylon
• Boeing 767 Midspar Fittings
• Cessna Carry Thru Spar
• Learjet Potential Drop
• T-6 AMOC
• T-34 AMOC

APEX works closely with steel fabricators, metal fabricators, and aluminium machine shops to provide one-on-one quality inspections that are both cost-effective and offer fast turn times for your product. They have a level 4 dye penetrant system that is qualified for use on turbine engine components.

How MT Works

A magnetic field is established in a component made from a ferromagnetic material. The magnetic lines of force travel through the material and exit and re-enter the material at the poles. Defects, such as cracks or voids, cannot support as much flux and force some of the flux outside of the part. Magnetic particles distributed over the component will be attracted to areas of flux leakage and produce a visible indication.

Various types of liquid penetrant testing (PT) methods are utilized to detect material defects open to the surface or to detect open surface cracks. Red dye or fluorescent penetrants are utilized as well as various types of wet and dry developers. Fluorescent dye penetrant examinations are performed under black light conditions to ensure the highest detectability for very fine fatigue cracks.

How PT Works

The penetrant solution is applied to the surface of a pre-cleaned component. The liquid is pulled into surface-breaking defects by capillary action. Excess penetrant material is carefully cleaned from the surface. A developer is applied to pull the trapped penetrant back to the surface where it is spread out and forms an indication. The indication is much easier to see than the actual defect.

Phased Array Ultrasonic Testing (PAUT) is a sophisticated nondestructive testing (NDT) method that employs a multi-element probe and advanced software to produce high-resolution, real-time imaging of internal structures. Unlike conventional ultrasonic testing, PAUT allows for electronic beam steering, which means it can scan a larger area without physically moving the probe, offering greater coverage and flexibility. This makes PAUT exceptionally effective for detecting flaws such as cracks, voids, and inclusions in materials ranging from metals to composites.

The standout advantage of PAUT is its unparalleled accuracy and detail. The technology enables inspectors to configure the ultrasonic waves for customized focal lengths and angles, ensuring comprehensive assessments of complex geometries and welds. This is particularly advantageous in aerospace, energy, and infrastructure industries, where even minor defects can have significant safety and operational implications.

By choosing PAUT, you’re opting for an efficient, accurate, and versatile inspection method that not only enhances the safety of your components but also significantly reduces downtime. Trust Phased Array Ultrasonic Testing for an elevated standard of quality assurance.

Thermography is an advanced nondestructive testing (NDT) technique that utilizes infrared imaging technology to evaluate the condition and performance of various components and systems. By capturing thermal patterns, this method allows for the real-time detection of anomalies in heat distribution, offering valuable insights into the integrity of the subject being inspected. Issues such as cracks, delamination, electrical faults, and even internal corrosion can be easily identified, making thermography a versatile tool for a multitude of applications across industries like aerospace, manufacturing, and energy production.

What sets thermography apart from traditional NDT methods is its ability to provide immediate results without requiring physical contact with the component or material. This ensures that the inspection process is not only efficient but also minimally invasive, preserving the original condition of the test subject. Consequently, thermography is particularly beneficial for monitoring critical systems where downtime is costly, or for evaluating delicate materials that could be compromised by other testing methods.

Choose thermography for a fast, accurate, and non-intrusive inspection solution that helps maintain both safety and operational excellence.

Optical Prism

Optical Prism Inspection is a specialized nondestructive testing (NDT) method tailored for assessing the integrity of aircraft windows. Utilizing a high-quality optical prism in conjunction with advanced imaging techniques, this method allows for the precise examination of critical window features, such as material density, transparency, and defect detection. The prism refracts light through the window material, highlighting any variations that could indicate delamination, cracks, or other imperfections that compromise safety and performance.

This inspection method is particularly crucial in the aviation industry, where the quality of aircraft windows must meet stringent safety standards to withstand extreme environmental conditions, like high altitudes and fluctuating temperatures. Optical Prism Inspection provides an unparalleled level of detail, capturing even the most minor defects that could otherwise go unnoticed. It’s a non-intrusive, quick, and highly accurate assessment tool that ensures aircraft windows are in peak condition, thus safeguarding both passengers and crew.

Choose Optical Prism Inspection for a meticulous, dependable, and swift evaluation of aircraft windows. This method guarantees not only the highest level of safety but also significant savings in maintenance costs and downtime.